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- Overview
- Recommended Products
- Workpiece drawing, material, hardness, dimensions and weight
- Cavity dimensions, depth and required geometry
- Electrode material, dimensions, quantity and maximum weight
- Target tolerance and surface-finish requirement
- Expected batch size or production target
- Required power supply, destination country and installation conditions
- Required accessories, automation or sample-test request
- ZNC Die-Sinking EDM Machines
- ZNC-450 Die-Sinking EDM Machine
- ZNC-650 Die-Sinking EDM Machine
- Die-Sinking EDM Machines
The ZNC-540 is a Z-axis-controlled die-sinking EDM machine for producing cavities, ribs, slots and other shaped features in electrically conductive workpieces. It combines manual X/Y table positioning with a three-axis digital readout and servo-controlled Z-axis machining. With 500 × 400 mm X/Y travel, a 750 × 500 mm worktable and a maximum workpiece capacity of 1,200 kg, this model is positioned between the ZNC-450 and ZNC-650 for medium-size mold and component work.
Select from 30 A, 60 A and 90 A generator configurations according to electrode area, material, cavity depth, target finish and required removal rate. Send the workpiece and electrode details for process evaluation and configuration selection.
ZNC-540 Machine Specifications
| Parameter | Specification |
|---|---|
| Model | ZNC-540 |
| Control Configuration | Z-axis ZNC control; manual X/Y positioning with three-axis DRO |
| Worktable Size | 750 × 500 mm |
| Working Tank Size | 1,420 × 750 × 500 mm |
| X-Axis Travel | 500 mm |
| Y-Axis Travel | 400 mm |
| Z-Axis Servo Travel | 200 mm |
| Head/Ram Auxiliary Vertical Travel | 200 mm |
| Head Stroke | 500 mm |
| Maximum Distance from Electrode Head to Worktable | 750 mm |
| Maximum Workpiece Weight | 1,200 kg |
| Maximum Electrode Weight | 100 kg |
| Machine Weight | 2,200 kg |
| Machine Dimensions (L × W × H) | 1,560 × 1,330 × 2,350 mm |
Specification note: The confirmed 500 mm head-stroke value is listed separately from the 200 mm Z-axis servo travel and the 200 mm auxiliary vertical travel. These values must not be added together or presented as a single axis travel.
Generator Options
| Parameter | 30 A | 60 A | 90 A |
|---|---|---|---|
| Maximum Machining Current | 30 A | 60 A | 90 A |
| Maximum Material Removal Rate | 200 mm³/min | 500 mm³/min | 600 mm³/min |
| Electrode Wear Ratio | 0.3% | 0.3% | 0.3% |
| Best Demonstrated Surface Finish | Ra ≤0.1 µm | Ra ≤0.1 µm | Ra ≤0.1 µm |
| Rated Input Capacity | 2 kVA | 4 kVA | 6 kVA |
Model Selection Guidance
Choose the ZNC-540 when work requires up to 500 × 400 mm X/Y travel, a workpiece weight of up to 1,200 kg or an electrode weight of up to 100 kg. For a smaller work envelope, compare the ZNC-450. If the job requires up to 650 × 550 mm travel and a 2,000 kg workpiece capacity, compare the ZNC-650. Generator selection should be based on actual electrode area, cavity geometry and roughing/finishing requirements rather than machine size alone.
Performance Conditions
Published material removal rate, surface finish and electrode wear values are reference results under suitable machining conditions. Actual results vary with workpiece and electrode materials, electrode area and geometry, polarity, discharge settings, cavity depth, dielectric condition, temperature and flushing method. Please provide your drawing and material details for process evaluation or sample testing.
Information to Include With Your Inquiry
Send your drawing and process requirements to receive a ZNC-540 configuration review and technical quotation.
Related Die-Sinking EDM Machines
After-Sales Support
The machine includes a one-year mechanical warranty from delivery under normal operating conditions. Consumables, wear parts and tools are excluded. After the warranty period, spare parts and repair services remain available at reasonable charges.
